Combi Boiler
Combi Boiler for biomass plants
Flexible, sustainable, and environmentally friendly boiler system that optimizes operation with multiple fuel types.
Combi Boiler for all purposes
Linka Energy specializes in the development and production of biomass plants, including combi boilers that can be used for both industrial processes and heating purposes. The combi boiler is characterized by its efficiency, durability, and ability to deliver sustainable energy using renewable, CO2-neutral fuels.
A combi boiler from Linka Energy is a biomass boiler designed to handle various types of fuel, such as wood pellets, wood chips, grain, or other biomass products.
By being able to use different types of fuel, a combi boiler can optimize operation depending on which fuel is most economical or available at a given time. This makes it ideal for both small and large installations where a competitive, flexible, and environmentally friendly solution is needed.
The combi boiler is therefore ideally suited for applications requiring a highly dynamic and adaptable energy solution.
Flexibility vs. specialization
The combi boiler from Linka Energy is designed with several key features that allow the efficient use of different fuel types. Here are some of the most important design features:A mono-fuel boiler is designed for a single type of fuel, whereas the combi boiler can use various types of fuel,
providing greater operational flexibility. This flexibility can lead to economic benefits and makes it easier to adapt to changes in fuel prices and availability. The only thing that matters is that all fuels have a reasonably consistent moisture content.
The primary technological distinction lies in fuel adaptability, with the combi boiler incorporating advanced systems for fuel feeding, air supply regulation, and combustion control, allowing it to optimize combustion across multiple fuel types.
The combi boiler from Linka Energy is designed with several key features that allow the efficient use of different fuel types. Here are some of the most important design features:
- Upgrade of the boiler system to 3-pass and 5-pass configurations, resulting in:
- A reduction in flue gas temperature.
- An increase in efficiency.
- Fuel consumption savings.
- Flexible fuel feeding: The combi boiler can be equipped with either a single or dual feeding system capable of handling various types of biomass fuels, such as wood pellets, wood chips, grain, and other biomass products. This system ensures consistent and secure fuel delivery regardless of type.
- Combustion chamber with adjustable air supply: The combustion chamber of the combi boiler is designed with adjustable air supply,which can be tailored to the specific fuel in use. This is crucial for achieving optimal combustion, resulting in high efficiency and low emissions.
- SRO system (Control and monitoring system): The combi boiler is equipped with an advanced control system that monitors and adjusts the boiler’s operation in real-time. The system regulates combustion parameters such as air volume, fuel feeding, and temperature to optimize efficiency and minimize emissions.
This design makes the combi boiler an adaptable and efficient solution for those seeking a sustainable and reliable heat source that can be adapted to various types of biomass fuels.
The Boiler System
The combi boiler system is based on a Linka® H-boiler with Linka’s patented combustion technology, which ensures maximum fuel utilisation.
It is also equipped with more advanced technology, allowing it to handle multiple types of fuel.
Photos are from Egtved District Heating Plant (left) and Gjerlev District Heating Plant (right).
The plant
The Linkas® combi boiler, supplied as a completely new system, is designed and delivered with two independent feeding systems, such as:
- The straw handling system includes a Linka® straw conveyor and shredder, which adjusts the drum speed according to the boiler’s heat demand. The shredded straw is conveyed to the straw auger, through the cell gate, and into the stoker auger, and is then directed to the moving grate at the front of the boiler.
- The wood chip handling system is supplied with a walking floor system/scraper conveyor, which transports the chips via augers. The scraper conveyor features horizontal frames that direct the fuel to a cross auger monitored by photo sensors. If the auger is not fully loaded, the scraper conveyor is activated automatically. The chips are conveyed through the cell gate to the stoker auger and then to the moving grate in the boiler. The system includes both inclined and cross augers.
The firing process is activated when the system ”calls” for heat, thus initiating the boiler. This triggers the stoker auger of the boiler to start and simultaneously adjusts the speed to ensure accurate dosing for different fuel types. Once the stoker auger is operational, either the straw handling system or the wood chip handling system is activated, and the system will now supply the boiler with the appropriate amount of fuel for the installed boiler capacity.
Flexibility in fuel types
The Linka Combi Boiler offers you more options.
Linka® electrostatic filter (ESP)
Linka® electrostatic filter (ESP)
An electrostatic filter with an integrated cleaning system that optimizes the purification of flue gases from biomass boilers.
From January 1, 2025, existing medium-sized biomass plants commissioned before December 20, 2018, and with a nominal thermal input greater than 5 MW must comply with the emission limit values for SO2, NOx, dust, and CO as per as per your national executive order for implementation og the MCP-Directive.
The new requirements will include the installation of a filter system in the form of an electrostatic precipitator (ESP) on all biomass plants.
Linka can assist in understanding the directive and the stricter emission requirements positively to create a better environmental image for biomass firing. Linka offers an electrostatic filter with an integrated cleaning system for purifying flue gases from biomass boilers.
Linka® offers an electrostatic precipitator, also known as an ESP, which removes particles from the flue gas using an electric potential difference.
Facts
- The filter is delivered as a complete unit, with all wiring, insulation, and cladding done at the factory.
- The filter is equipped with side doors for inspection and service.
- The service area has a handrail installed, and a staircase leading to the ground.
- All exterior surfaces are insulated with mineral wool.
- The cladding is made of aluminium sheets in a colour of the customer’s choice.
- Easy to connect to existing plants that use wood pellets or wood chips. Dust from straw cannot be magnetised.
The energy consumption of the electrostatic precipitator is modest, and it requires only minimal maintenance – as we say at Linka:
Think about the working environment – avoid fly ash in the boiler room.
The technology behind an electrostatic precipitator (ESP)
The dust-loaded flue gas is directed through a chamber in the electrostatic precipitator, which is divided into channels by vertical steel plates, also known as precipitation plates. Between the plates, vertical wires are stretched parallel to the plates.
A substantial electric potential difference is applied between the wires and the plates, typically 30-100 kV depending on the distance between them, which gene-rates a weak electric discharge.
This discharge ionizes some of the gas molecules, cau-sing the ions to attach to the dust particles and give them an electric charge. These charged particles are then attracted to the plates, where they are held.
The plates are periodically vibrated, causing the dust to fall into the bottom silo of the filter. From here, dust and ash particles are discharged via an ash auger to the common ash system.
The electrostatic precipitator is one of the most effective methods for removing very fine dust. The increasing requirements for flue gas cleaning have led to higher demand and usage in various processes, including the district heating sector. The energy consumption of the electrostatic precipitator is low, and the maintenance requirement is minimal. The filter is insulated with 100 mm of insulating material and clad with aluminium sheets in a standard colour.
After the flue gas has passed through the filter, the dust emission is reduced to an absolute minimum. The noise emission from the electrostatic precipitator’s “hammers” is less than 70 dB(a) and will be further noise dampened.
After the filter, the flue gas is directed through a frequency-controlled flue gas fan to ensure optimal discharge through the chimney.
Advantages
Linka® recommends an electrostatic precipitator for wood chip/pellet-fired biomass plants because it:
- Cleans automatically and is controlled via a valve control system.
- Is inexpensive to operate.
- Requires minimal supervision.
- Is an investment that can pay off over time.
- Is easy to integrate with an existing plant.
Linka Energy is dedicated to the green transition in both industrial companies and agriculture.
Linka Energy supports the green transition of the industry, promoting sustainable industrialisation worldwide.
Linka helps the energy sector, industry, and agriculture utilise local resources, so together we can create more sustainable cities and communities.
Linka® Bag-filter
Linka® Bag-filter
A bag-filter with an integrated cleaning system that optimises the purification of biomass boiler flue gases.
From 1 January 2025, existing medium-sized biomass plants commissioned before 20 December 2018 with a nominal thermal input exceeding 5 MW must comply with emission limit values for SO2, NOx, particulate matter, and CO as per as per your national executive order for implementation og
the MCP-Directive.
The new requirements will necessitate the installation of a filter system, such as a bag-filter, on all biomass plants.
Linka can assist in understanding the directive and the tightened emission requirements, thereby enhancing the reputation of biomass combustion. Linka offers a bag-filter with an integrated cleaning system for purifying flue gases from biomass boilers.
Linka® offers a bag-filter that removes fine ash particles from the flue gas.
Facts
- Fully complies with current regulations for meeting emission requirements (MCP Directive).
- The filter is assembled in segments made of steel plates.
- Top doors are mounted on the filter for inspection and service purposes.
- The service area has a handrail installed, and a staircase leading to the ground.
- All external surfaces are insulated with mineral wool.
- The cladding is made of plastic-coated aluminium sheets in a standard colour of the customer’s choice.
- Easy to connect to existing installations.
The energy consumption of the bag-filter is modest, and it requires only minimal maintenance – as we say at Linka:
Think about the working environment – avoid fly ash in the boiler room.
The technology behind a bag-filter
The bag-filter is used for purifying flue gases from biomass boilers and is an efficient and reliable solution that combines several advanced technologies for optimal performance and low maintenance.
The filter is equipped with a necessary service platform on the “filter top” and at the lower inspection door on the flat scraper bottom of the filter. Additionally, it is designed as a buffer tank and is equipped with a robust hub and gear system sized to rotate and empty fly ash from the filter’s scraper bottom. The filter baskets are made of either black steel or AISI (stainless steel) and are split in two or three parts depending on filter height.
The filter is fitted with a spark arrestor and filter bags expected to have a lifespan of 4-5 years. The filter bags are available in 3 different qualities depending on the boiler’s flue gas temperature.
The filter is equipped with three bypass dampers which, in emergency situations, can divert the flue gas past the filter during startup, shutdown, and operation. This bypass damper is activated if temperatures exceed what the bags can handle. Additionally, the filter has standstill heating to keep it dry and warm during standby periods. The standby heating circuit can be equipped with an energy meter to register how much heat is used for this process.
The filter is insulated with mineral wool (100 mm indoors / 200 mm outdoors) and has a service platform on top as well as an inspection door at the bottom.
The filter cleaning system is not just a fully automatic cleaning system, meaning it doesn’t just clean based on a certain pressure differential, but it is programmed to clean based on varied pressure differentials.
This means, for example, that it starts the cleaning cycle at a pressure differential of 80 mmWC – at 100% plant load, and the setpoint for starting the cleaning cycle varies with increasing and decreasing plant load. For example, at a plant load of 70%, the cleaning cycle will start at 56 mmWC. This ensures that there is always approximately the same amount of fly ash on the filter medium regardless of significant variations in plant load.
It is a definite advantage that there is always the same amount of ash on the filter medium and the filter medium is never exposed to any sticky particles in the flue gas. At the same time, there will be a modest energy saving as the pressure drop across the filter is reduced with decreasing plant load.
The filter’s cleaning system is extremely efficient, where one row of filter bags is cleaned via a “shot tube” which delivers a pressure pulse of air into the bags.
Afterward, the flue gas is drawn through the frequency-controlled flue gas fan and subsequently out into the chimney.
Advantages
- Low filter load, which extends the lifespan of the filter bags.
- Automatic cleaning controlled via a valve control system.
- Reliable operation using standard components that do not require service from specially trained technicians.
- The filter’s cleaning system has no moving parts apart from the mechanical movement in the diaphragm valves and the scraper arm at the bottom of the filter.
- Inexpensive to operate.
- Requires less supervision.
- An investment that can pay off over time.
- Easy to integrate with an existing system.
Linka Energy is dedicated to the green transition in both industrial companies and agriculture.
Linka Energy supports the green transition of the industry, promoting sustainable industrialisation worldwide.
Linka helps the energy sector, industry, and agriculture utilise local resources, so together we can create more sustainable cities and communities.