St. Merlose Heating Plant
References
St. Merlose Heating Plant
Straw plant secures large savings and green energy
The turnkey straw plant in St. Merlose has ensured large savings on straw and contributed to a reduction in CO2 emission.</p>
<p>consumers, some of which are large consumers. Until 1988 an oil based heating plant supplied the area, before the switch to straw was made. In early 2013 Linka was tasked with delivering a new, turnkey straw plant, which will supply the entire area with reliable, CO2 neutral heat. In addition to delivering the complete machine plant Linka was also responsible for building the boiler room and a 550 m2 straw storage.</p>
<p>Once again straw was chosen as fuel, since this is the cheapest source for heating. In addition straw is also a CO2 neutral heating source.</p>
<p>St. Merlose has an annual consumption of 3,000 tons of straw, all supplied by local farmers.
The plant
The straw plant at St. Merlose consists of a large 4,500 kW hot water boiler in 5-pass. The boiler is hereby designed for a better exploitation of the heat which results in better efficiencies and larger savings on fuel. In addition the boiler is designed for an operating pressure of 6 bars.</p>
<p>A straw crane ensures automatic fuel feed, where the straw bale is picked up from the storage and delivered into a safety box, also placed in the storage. The straw bale is then hydraulically moved into the cutter, which cuts off a slice that is fed into the boiler.</p>
<p>In addition a 1,000 m3 accumulator tank is installed. This can hold one million liters of water and hereby supply the entire area for 1-2 days, e.g. during service.</p>
<p>The automatic ash removal system transports the ash from the boiler to a 15 m3 ash container, placed outside the building. In addition a 4,500 kW oil boiler is installed as backup.
Specifications

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Efficiency up to
93,4%
The use of Linka’s world patented combustion technology ensures very high efficiencies.<br>
.
Reduction in straw
10%
Since the installation of the new plant St. Merlose uses 10 % less straw to supply the area.
Dust particles
1,5
mg/Nm3
The maximum limit is 40 mg/Nm3.
Tversted Heating Plant
References
Tversted Heating Plant
Reliable wood pellet plant – a good investment
In 2015 Linka installed a wood pellet system at Tversted Heating plant.
Before installing the new biomass plant, Tversted Heating plant was one of the most expensive heating plants in Denmark, making it difficult to offer customers competitive heating prices. A settlement behind the energy agreement of 2012 enabled Tversted’s switch from gas to biofuel.
At that point, Tversted had already installed solar panels, and the wood pellet plant will therefore be used as a supplement during the cold seasons, ensuring that the area is well-supplied year round.
Since the plant is located within a residential area they were not able to expand the existing buildings. Therefore a wood pellet system, which takes up less place than other plants, was the optimal solution. To accommodate a possible switch of fuel in the future, the system was prepared for wood chips.
The plant
Linka installed a 1,000 kW hot water plant designed for a maximum operating pressure of 4 bars. A moveable step grate is installed inside the boiler and prevents development of clinker. The boiler is fed from the nearby pellet pit, with a scraper unit including seven scrapers. The scrapers move the wood pellets to a sunken auger from where they are transported to the boiler by augers.
An economizer is also installed on the plant. This will extract additional heat from the flue gas and increase the efficiency.
Specifications

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CO koncentration
32
mg/Nm3
The CO emissions from the plant is
significantly under the limit value of 400.
Dust particles
<0,7
mg/Nm3
The flue gases are cleaned through
the bag filter, which reduces dust.
”In our experience Linka has listened and acted on the challenges we have presen-ted after installation of the wood pellet plant and the pellet pit.”
Georg Larsen, Chairman
Tversted Heating Plant
Osterild District Heating
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Osterild District Heating
CO2-neutral heat – also during cold seasons
In the autumn of 2016 Linka delivered a new boiler system for Osterild District Heating. By using wood chips as fuel the heating plant can offer their customers 100 % CO2 neutral heat, while achieving large savings on fuel costs.
The Danish district heating plant has supplied the citizens of Osterild since 1991. Today more than 250 consumers are attached to the plant, and their overall heat consumption is 5.5 million kWh per year.
Before installation of the new boiler Osterild used wood pellets for heating, and oil during periods with an extra high heating demand. Wood chips are generally cheaper and the heating plant has chosen to use dry forest chips in the future. This will be delivered from local forests. An existing wood chips storage and crane unit is reused,
while Linka has installed a new feeder funnel. The boiler’s automatic ash removal system will be attached to the existing ash system, which is also being reused.
With the new wood chips plant Osterild will replace the use of oil, even during the coldest season. The existing oil boiler will only be used as a backup.
The solution
Linka delivered a complete boiler system with a 2,000 kW Linka H boiler, designed for a maximum operating pressure of 4 bars and a maximum flow temperature of 110°C.
16 pressure tanks with soot valves are mounted on the boiler. These eject air through the boiler’s flue pipes to keep them clean. An additional six soot valves are mounted on the back of the boiler for cleaning the second flue pass. This means that manual cleaning is only necessary a few times every year.
A PLC control system is installed on the plant for monitoring the performance of the system. The control system can be accessed through an internet connection, which enables online service and trimming from Linka.
Specifications

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Payback time
6 yrs
With an annual net saving of 550,000 DKK the payback time on the plant is around 6 years.
Boulstrup-Hou Heating Plant
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Boulstrup-Hou Heating Plant
CO2-neutral heat from local straw
In 2016 Boulstrup-Hou Heating Plant needed to expand their capacity, and once again Linka was chosen as the turnkey supplier of the new straw plant.
The Danish heating plant has been delivering heat for the entire Boulstrup-Hou area for more than 20 years. Since 2009 the heat has been supplied by a Linka straw plant. The heating plant has more than 650 consumers attached including some large consumers.
In 2009 Linka delivered a 950 kW straw plant for Boulstrup-Hou, which could now offer their users CO2 neutral heat.
Boulstrup-Hou needed to replace their existing straw plant with a new, larger plant in 2016, so they could double their capacity.
The heating plant had their older straw shredder replaced in 2013, with a larger TWIN shredder with a 24 meter double conveyor. These were adjusted for the new plant in 2016, so they could be reused. The straw is still being supplied by local suppliers.
As a turnkey contractor Linka was responsible for delivering a new biomass plant along with building a new boiler room and converting their existing building to the new, larger plant.
The plant
The new straw plant in Boulstrup-Hou consists of a 2,000 kW Linka H boiler designed for a maximum operating pressure of 6 bars. With a built-in step grate and Linka’s patented combustion technology, a complete burnout of the straw is ensured. A bag filter is also installed, where the flue gas is cleaned to reduce dust from the plant.
A high automation is achieved by adding an automatic string remover onto the existing conveyor. Earlier the conveyor was filled manually twice a day, but in June 2017 Linka installed a straw crane, which will fill the conveyor automatically and hereby reduce the operational need.
In addition an external ash container is placed outside the building. The ash is automatically transported from the boiler to the container.
Specifications

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Efficiencies up to
95,9%
Based on boiler tests made by the Danish Technological Institute.
Lendemarke District Heating
References
Lendemarke District Heating
Stable and sustainable heating for consumers
CO2-neutral heating in the radiators
With E.ON as a partner, Lendemarke Fjernvarme has invested in a new biomass plant that supplies sustainable district heating to around 350 house-holds. The new plant from Linka Energy is 15 % more efficient than the previous plant.
The biomass plant is supplemented by a solar cell plant that delivers approximately 22 % of the heat used in Lendemarke.
The plant
The new plant consists of a 2,500 kW hot-water boiler that exclusively uses Danish-produced wood chips as fuel. The wood chips are delivered to a storage bin, after which they are fed into the boiler via an auger system. The ash that is a by-product of the incineration, is subsequently used as fertiliser. The patented combustion solutions in the plant are based on Linka Energy’s know-how and international experience.
A flue gas condenser, which is connected to the system, helps to cool and clean the flue gas before it is led out of the chimney. The emissions in this flue gas are below the statutory environmental requirements that will come into force in 2025.
The plant can operate unmanned for 72 hours, which is of great importance to the operating staff. At the same time, the plant can be monitored and controlled through remote access, which is connected to the staff’s telephones and computers. Through this remote access, Linka’s service department can also quickly support and guide the operating staff.
Specifications
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Dust particles
8,3
mg/m3
Dust from the plant is extremely limited,
compared to the requirement of maximum 30 mg/m3
CO koncentration
232
mg/m3
CO emissions from the plant are significantly below
the limit value of 850 mg/m3
“The reason we chose Linka was because we could save on man-hours and that the plant could be delivered at the time we wanted - and that the price was good.”
Steen Thagaard, Operations Superintendent
Lendemarke District Heating




































